MSort
Optical sorting
MSort: Optical Precision
MSort represents top-notch sorting technology, covering a crucial aspect of classical separation techniques. The art of separating material streams becomes particularly evident when it comes to isolating valuable components from a mixture or eliminating impurities to achieve higher value.
Thanks to rapid technological advancements in the field of image processing and underlying hardware and software, it is now possible to economically and efficiently sort materials. This applies even to materials whose sorting was considered impossible not long ago. This technological advancement enables increasing the productivity and profitability of existing facilities and equipping new facilities with impressive efficiency.
The MSort technology in detail – Sorting with Precision
MSort relies not only on classical sorting in the visible spectrum but also on advanced detection technologies in the infrared spectrum and through X-rays. Each of these technologies enables the detection of various physical and chemical properties of the material, allowing for precise sorting based on these criteria.
Special radiation sources and suitable sensors are employed for each of these technologies to capture the necessary data. Despite their differences, all three technologies have one thing in common: the captured sensor data is analyzed using our outstanding MSort software to precisely control the machines.
OPERATING PRINCIPLE
Material feeding
Distribution and conveying
Acceleration and singulation
Scanning of the material curtain through different detection systems
Image analysis using state-of-the-art parallel processor technology
Separation using highly accurate compressed air pulses
Discharge of the separated product streams
Network connection
MSORT
Applications
Since 1996, MOGENSEN MSort has proven itself in various application areas on the world market. MSort is at the forefront of electro-optical sorting technology, providing an advanced solution for sorting bulk materials. With the ability to sort materials based on color, transparency, and composition – using technologies such as X-ray and NIR (Near-Infrared) – MSort sets new performance standards in terms of accuracy and throughput.
GLASS-
RECYCLING
MINERALS
ORES
PLASTIC-
GRANULES
PLASTIC-
FLAKES
SALT
MSORT
Advantages
The MSort sets new standards for quality and effectiveness in material sorting, reinforcing Mogensen’s ongoing commitment to providing advanced solutions to address current and future market challenges.
- Sorting accuracy of up to 99.9 % in one sorting step
- Detection of up to 25,000 particles per second
- The highest throughput per working width available on the market
- Lowest operating costs thanks to the lowest compressed air consumption on the market
- Sorting of particles from 0.5 mm to 250 mm in size
- Sorting of wet and dry material
- Differentiation of the smallest differences through the use of highly sensitive evaluation algorithms and filters
- Solid, durable basic construction, also for use in harsh environments
MSORT
Multifunctional and powerful
MSort systems are globally recognized for their high performance and their ability to process a wide range of material sizes, ranging from as small as the tip of a needle to as large as a soccer ball. This versatility makes them ideal for a wide range of applications across various industries, including glass recycling, mining, industrial minerals, salt, plastic flakes, granules, and many others.
Together, Mogensen and the JOEST group will continue to develop outstanding solutions in the field of screening, sorting, and washing technologies, supporting their customers worldwide with innovative products and tailored solutions. This partnership will not only strengthen the technological excellence of both companies but also elevate customer satisfaction to a new level.
With over twenty years of presence in the global market, MSort technology has proven its capabilities and reliability. Manufactured in Germany, near Hamburg, this equipment not only represents German precision engineering but also benefits from a dedicated research and testing center where continuous innovation and technology improvement are part of the tradition.
MSORT
Types
Our sorting technology offers a worldwide range of applications with MSort VIS / MSort NIR / MSort X-Ray. We are also able to use combined sensor technology to separate recyclable components to produce sorted reusable materials. MOGENSEN also sets new standards in sensor technology.
MSort BE
12XX DRY/WET 8-60 MM*
Entry model for colour sorting of transparent bulk material (glass) and CSP sorting ı capacity ± 12 TPH*
MSort AW 3-WAY
12XX DRY 8-60 MM*
3-Way system (or even 6 output streams) for rejecting impurities with simultaneous color sorting in one machine ı capacity ±12 TPH*
MSort AF & AK
09XX & 12XX DRY 1-50 MM*
Color sorting / fine sorting with highest accuracy for glass, PET, salt, dry sortable minerals ı capacity ± 20 THP*
MSort AL
15XX DRY 8-60 MM*
Colour sorting for a variety of bulk materials such as glass, rock-/sea salt or dry sortable minerals ı capacity ± 50 TPH*
MSort AX
12XX WET 8-60 MM*
Colour sorting mostly for contaminated hollow glass ı capacity ± 20 THP*
MSort AP NIR
12XX WET 8-60 MM*
Sorting of minerals in colours for moist, washed bulk material ı optional with NIR technology ı capacity ± 40 TPH*
MSort AS NIR & AT
12XX & 15XX DRY/WET 10-80 MM*
Designed for rugged conditions in mining or recycling ı AT dual-side detection for higher efficiency ı optional with NIR technology ı capacity ± 110 TPH*
MSort AG & AH
12XX & 15XX DRY/WET 20-250 MM*
Designed for rugged conditions in mining or recycling ı AH dual-side detection for higher efficiency ı capacity ± 250 TPH*
MSort AQ X-RAY
11XX DRY/WET 8-60 MM*
Sorting material by density for mining or recycling using X-ray transmission technology (XRT) ı capacity ± 70 TPH*
*Data is indicative and application/material specific. Exact data on request.
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